SPOT COATING

Spot Coated Separator

Regular non-continuous point-coated separator configurations with controllable dot geometry and coverage.

Regular non-continuous spot coating dots with controlled diameter, spacing and coverage
PatternRegular non-continuous point coating
Controllable geometryDot diameter, spacing and coverage
Coating optionsWater/oil-based PVDF or PMMA

Key advantages.

Functional point-coating selection begins with the cell architecture, coating chemistry, dot geometry and process priorities.

Controllable dot diameter and spacing
Uniform impedance and stable interface
Strong adhesion for cell processing
Water/oil-based PVDF or PMMA options

SOURCE-DOCUMENTED PROFILE

Regular spot geometry, two documented application processes.

The supplied literature defines spot coating by uniform arrangement and controllable point diameter, spacing and coverage, then compares roller and array-spray application modes.

Technical content reproduced from the supplied spot-coated separator literature, pages 11–12.
01

Uniform coating with a regular spot arrangement

02

Controllable point diameter, spacing and coverage

03

Uniform impedance, stable interface and strong adhesion

APPLICATION PROCESSES

Roller dots and array spraying.

The source separates these methods by equipment, changeover, speed, impedance and film-flatness requirements.

Microscopy image of large circular coating points made by dot roller coating
Dot roller surfacePublished dot roller-coated separator example.

Dot roller coating

A transformable roll-based process with flexible changeover and a high surface-flatness requirement.

  • Point-roll design; easy to modify
  • Flexible switching and debugging
  • Higher line speed
  • Excellent impedance
  • High film-surface flatness requirement
Surface image of a regular grid of fine spot coating points made by array spraying
Dot-array spray surfacePublished dot-array spray-coated separator example.

Dot-array spray coating

A controlled array process with higher equipment and process requirements and greater flatness tolerance.

  • Higher equipment and process requirements
  • Electromechanical control and error prevention
  • Higher line speed
  • Lower impedance
  • Higher tolerance of film-surface flatness

PHYSICAL PROPERTIES

Spot-coated separator matrix

Four published constructions retain their original C/P structure codes. The supplied pages do not define those abbreviations, so no expanded meaning is added here.

Compare all 4 published configurations

Test itemDir.5 μm base5+1C+1P7 μm base7+1C+1P9 μm base9+3C+2P16 μm base16+2P
Finished thicknessμm7±19±114±1.518±1.5
Air permeabilitysec/100 cc180±40180±40200±40220±40
Tensile strengthMPaTD≥140≥140≥120≥140
Tensile strengthMPaMD≥140≥140≥120≥160
Puncture strengthgf≥500≥450≥500≥600
Heat shrinkage105°C · %TD≤2≤2≤2≤2
Heat shrinkage105°C · %MD≤2≤2≤2≤2
Heat shrinkage130°C · %TD//≤3/
Heat shrinkage130°C · %MD//≤3/
Total PVDF coating weightg/m²0.4±0.10.4±0.10.6±0.20.6±0.2

The “/” marks are reproduced from the source table; no missing 130°C value is inferred.

The source notes that spot-coating materials can include water-based PVDF, oil-based PVDF and PMMA.

QUALIFICATION CONTEXT

From literature value to qualified grade.

Published matrices support initial comparison. Final specifications remain tied to the selected grade, agreed test method and lot-specific quality documentation.

Application areas

  • Advanced lithium-ion cells
  • Energy storage
  • Industrial batteries

Get pricing for Spot Coated Separator.

Send the target thickness, width, coating requirements and volume for a project quotation, typically expressed in USD per square metre.

Request Product Quote